inspection

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Alicona Infinite Focus G5 Plus

InfiniteFocus is a highly accurate, fast and flexible optical 3D measurement system. With only one sensor, users verify dimensional accuracy and measure surface roughness of their components. Based on the technology of Focus Variation the range of measurable surfaces is almost unlimited. By means of Vertical Focus Probing, which is an extension of Focus-Variation vertical surfaces are probed laterally as well. Components are traceably measured in high accuracy, with a high vertical resolution and in high repeatability. 

Features:

Measurement Principle: non-contact, three dimensional, based on Focus-Variation

Positioning Volume (X, Y, Z):  200 x 200 x 100mm

Flatness Deviation: 1.6 x 1.6mm with 10x objective

Alicona uCMM

The Alicona µCMM is the first purely optical CMM machine used to measure extremely tight tolerances with high accuracy. Combining the advantages of tactile coordinate measuring technology and optical surface measuring technology to measure the dimension, position, shape and roughness of components with only one sensor.

Features:

Measurement Principle: non-contact, three dimensional, based on Focus-Variation

Travel Speed of Axes: Up to 100 mm/s

9 Temperature Sensors, 3 Vibration Sensors

Accuracy:

Multi Measurement = (0.8 + L/600) μm

Single Measurement = (0.15 + L/50) μm

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Zeiss Micura CMM

Our ZEISS MICURA is located in an isolated inspection laboratory with a dedicated HVAC system with 5 temperature averaging sensors maintaining temperature stability of 21ºC +/- 1 º Celsius. 

Additionally a workpiece temperature sensor allows compensation of workpiece temperature variation from ambient.

Features:

Accuracy: 0.7 + L/400 μm

Smallest stylus diameter: 0.3mm

Travel: X, Y, Z (500, 500, 500)

Ceramic guideways and a large bearing base minimize susceptibility to external influences

Computer-Aided Accuracy (CAA) - Measuring errors due to dynamically induced inertia effects are automatically compensated for greater accuracy

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Zeiss Centermax-1 CMM

Our CenterMax navigator is located in our air-locked, thermally isolated inspection laboratory with 5 temperature averaging sensors maintaining temperature stability of 21 ºC +/- 0.5 ºC. Humidification and dehumidification system maintains humidity levels to 50% RH +/- 5%. Two banks of HEPA filters with low level ducted returns control particulate levels.

Features:

Accuracy: 0.7um+L/1000mm

Temperature stability from +15ºC to +40ºC

Pneumatic vibration insulation

Helix scanning

Dynamic stylus calibration

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Zeiss Centermax-2 CMM

Our CenterMax navigator is located in our sub-micron manufacturing lab ready for in-process inspection of our tightest tolerance components.

Features:

Accuracy: 1.0um + L/1000mm

Temperature stability from +15ºC to +40ºC

Pneumatic vibration insulation

Helix scanning

Dynamic stylus calibration

Zeiss GageMax CMM

Our ZEISS GageMax Shop Floor CMM is integrated directly into our robotic production cell for un-manned 24/7 production monitoring and optimization.

Features:

Travel (X,Y,Z): 750 x 500 x 500mm

Acuracy: 1.9 + L/300 µm

Three-sided loading and operation

Temperature stability from +15 ºC to +40 ºC

Compact dimensions, large measuring space

Movable with a forklift

Ram made of temperature-stable carbon-fiber

Includes stylus rack with 4 slots

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Walter Helicheck Plus

Thanks to the additional 8:1 camera in the HELICHECK PLUS, this CNC measuring machine can also be easily used to capture and measure the smallest geometries on cutting tools. Microgeometries up to 0.1 mm diameter can be measured safely and with high repeatability. HELICHECK PLUS is the right choice to ensure productivity and the quality of modern tool production in a sustainable manner.

Features:

E1 value of (1.4+L/300)µm

Fixed optical systems without rotating axes

Low-vibration, solid granite base for maximum measuring accuracy

Diameter range of 1mm to 150mm

road application range, machine can be used to measure tools, production parts and production equipment all the way to index- able inserts and flat parts.

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Zoller pom

Space-saving and suitable for the shop floor for use in the measuring laboratory or directly next to the grinding machine. Insert tool, start, inspect, and you’re done. Clear software interface for a simple inspection procedure; Assistant-supporting measuring procedures. Automatic optical edge detection for high accuracy; High-quality camera systems and automatic light controls. Direct data transmission to the grinding machine possible. For instance, as with the software module for all wear and tear measurements.

Features:

Positioning Volume (X, Y, Z): 190 x 50 x 55 mm

Measuring and clamping shaft Ø: 2 mm - 40 mm

Color camera:  6.5-times zoom lens focus 2 mm - 12 mm

Working distance 175 mm depth of focus, 0.4 mm - 4.1 mm