Mikron Precision Manufacturing Lab

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Micron-Precision Manufacturing Lab

Miltera's Micron-Precision Manufacturing Lab is an ISO Class 5 clean room housing our most accurate Milling, Grinding, Turning and EDM equipment. Parts requiring the tightest of tolerances are manufactured here while passing through our Zeiss CMM for in-process inspection. Temperature is held to a nominal temperature of 22.0°C +/- 0.75°C and 50.0% +/- 5.0% relative humidity. Particulate is controlled using 2 zones of HEPA filters fed off of low level ducted returns.

WHAT DO WE HOUSE IN THE MICRON-PRECISION MANUFACTURING LAB?

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GFMS Mikron MILL X 600 U

The machines from the Mikron MILL X series are extremely fast machining centers, highly appreciated in serial production of a variety of precision parts. For optimal absorption of machining and dynamically generated mass energy, the portal design is realized with a polymer concrete base supporting weight optimized and highly stiff cast iron sliding carriages.

Features:

Travel (X,Y,Z): 800 x 600 x 500mm

Direct Drive 5-Axis with Linear Motors

36,000 rpm HSK E50 Spindle

100 m/min Linear Speed (2362 in/min)

Blum Laser Tool Measurement​

M&H In-Process Touch Probe​

120 Tools​

Integrated into Linear Robotic Cell

Nakamura WT150II

The WT-Series turning centers are the most diverse range of dual turret multi-tasking turning centers available today. These versatile machines are used in the medical, electronics and aerospace industries. With upper and lower 24 station turrets, complete families of parts can be machined with minimal setup times. Nakamura-Tome offers standard conversational programming on all multi-tasking models.

Features:

Up to 26kW cutting power available for turning shaft-work with synchronized spindles. (Left spindle motor 15/11kW, Right spindle motor 11/7.5kW)

Driven-Tool Motor Power 5.5/3.7kW, for heavy cutting with small tools.​

With upper / lower turret construction, 4-axis machining as well as various other machining combinations possible on either spindle​.

With up to 24-tools per turret, 48 tools can be permanently available.

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Mazak QTN250II

The QUICK TURN NEXUS 250-II MSY CNC Turning Center with Multi-Tasking capability brings together advanced technology, productivity and value to deliver exceptional performance for shops of all sizes. As an (MSY) configuration, this machine offers the greatest versatility available in the QTN series. The machine features milling and Y-axis capability as well as a second turning spindle to process parts in DONE IN ONE® operations.

Plus, the machine is equipped with the MATRIX NEXUS 2 CNC that features MAZATROL conversational programming and EIA-ISO programming.

Features:

Powerful main turning spindle​

Rotary tool milling spindle

Y-axis capability​

CNC programmable tailstock​

Through-hole chuck packages​

Automatic tool eye​

Easy integration of bar feeders and gantry robots

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Anca MX7 Linear #1

​The MX Linear range is specifically designed to meet the needs of tool production facilities seeking maximum output while remaining flexible to customer requirements. These machines include new technology linear motors that enable them to achieve even higher levels of accuracy and performance.

Features:

6 Wheel Pack Changer

Fanuc Robotic Loading

Up to 300mm (12") Work Length

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Anca MX7 Linear #2

​The MX Linear range is specifically designed to meet the needs of tool production facilities seeking maximum output while remaining flexible to customer requirements. These machines include new technology linear motors that enable them to achieve even higher levels of accuracy and performance.

Features:

6 Wheel Pack Changer

Fanuc Robotic Loading

Up to 300mm (12") Work Length

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GFMS CUT 300 SP

The AgieCharmilles CUT 300 SP is the most versatile machine range on the market, capable of cutting 45° cones, and can do this whatever the height of the part. The principle of crossed double guiding of the X, Y, U and V axes independently and of the same dimensions, allows machining to be done with a large taper, thurs widening the scope of possible applications for wire spark erosion.

Features:

Travel (X,Y,Z): 549.9 x 349.8 x 400mm

Workpiece dimensions 1200mm x 700mm x 400mm

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GFMS Form P 350

A compact C-axis construction, fixed table and cast iron frame offer stability and force reduction to maintain a precise spark gap between the part and electrode. Regardless of part weight or dielectric volume, the machines deliver consistently high accuracies and surface finishes of Ra 0.1µm. Integrated glass scales preserve repeatability and eliminate the need for recalibration and errors due to backlash and wear.

Features:

Travel (X,Y,Z): 350 × 250 × 300mm

Workpiece dimensions: 700 × 460 × 275mm

GFMS Drill 20

The high-speed drill DRILL 20 has an integrated rotating spindle. The axes X, Y and Z are motor powered and controlled by CNC. The cast-iron open-front frame construction guarantees optimum temperature stability. The data input on the operator console is quick and simple. Technology settings are selected automatically by material electrode/piece, piece height and electrode diameter.

Features:

Travel (X,Y,Z): 300 x 200 x 300 mm

Workpiece dimensions: 1340 x 910 x 1940 mm

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GFMS WorkPartner 1+

WorkPartner 1+ is intended for applications in milling machines, grinders, die-sinking EDM, wire EDM and laser machines, and it is just as effective with one-off manufacturing as with series production. The WorkPartner 1+ offers maximum magazine capacity in minimum floor space. Unlike many other solutions on the market, there is no risk of “painting yourself into a corner”

Features:

One, two or three magazine capability gives exceptionally flexible capacity.

The open architecture allows it to interconnect and serve different machines.

Zeiss Centermax-2 CMM

Our CenterMax navigator is located in our sub-micron manufacturing lab ready for in-process inspection of our tightest tolerance components.

Features:

Accuracy: 1.0um + L/1000mm

Temperature stability from +15ºC to +40ºC

Pneumatic vibration insulation

Helix scanning

Dynamic stylus calibration

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Zoller pom

Space-saving and suitable for the shop floor for use in the measuring laboratory or directly next to the grinding machine. Insert tool, start, inspect, and you’re done. Clear software interface for a simple inspection procedure; Assistant-supporting measuring procedures. Automatic optical edge detection for high accuracy; High-quality camera systems and automatic light controls. Direct data transmission to the grinding machine possible. For instance, as with the software module for all wear and tear measurements.

Features:

Positioning Volume (X, Y, Z): 190 x 50 x 55 mm

Measuring and clamping shaft Ø: 2 mm - 40 mm

Color camera:  6.5-times zoom lens focus 2 mm - 12 mm

Working distance 175 mm depth of focus, 0.4 mm - 4.1 mm