Production Cell

WHERE DO WE HOUSE THESE BEAUTIFUL MACHINES?

Production Cell

describe the details surrounding the production cell. how many tools we can hold altogether, how many parts, how much runtime we have with the ability of the cell, software we use to work cell, etc.

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(Image of cell or even 3D render of cell)

WHAT DO WE HOUSE IN THE PRODUCTION AREA CELL?

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GFMS Mikron HSM 400uLP #1

The Mikron HSM 400uLP (MILL S series) is a high performance linear motor 5-Axis machine.  Without ballscrews to hinder performance, the 400uLP is able to maintain precise adherence to the specified tool path even under extremely high feed rates.

Features:

Travel (X,Y,Z): 500 x 240 x 360mm

Direct Drive 5-Axis with Linear Motors

42,000 rpm HSK E40 Spindle​

60 m/min Linear Speed (2362 in/min)​

Blum Laser Tool Measurement​

M&H In-Process Touch Probe​

68 Tools​

Integrated into Linear Robotic Cell

GFMS Mikron HSM 400uLP #2

The Mikron HSM 400uLP (MILL S series) is a high performance linear motor 5-Axis machine.  Without ballscrews to hinder performance, the 400uLP is able to maintain precise adherence to the specified tool path even under extremely high feed rates.

Features:

Travel (X,Y,Z): 800 x 600 x 500mm

Direct Drive 5-Axis with Linear Motors

42,000 rpm HSK E40 Spindle

60 m/min Linear Speed (2362 in/min)

Blum Laser Tool Measurement​

M&H In-Process Touch Probe​

68 Tools​

Integrated into Linear Robotic Cell

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GFMS Mikron MILL X 600 U

The machines from the Mikron MILL X series are extremely fast machining centers, highly appreciated in serial production of a variety of precision parts. For optimal absorption of machining and dynamically generated mass energy, the portal design is realized with a polymer concrete base supporting weight optimized and highly stiff cast iron sliding carriages.

Features:

Travel (X,Y,Z): 800 x 600 x 500mm

Direct Drive 5-Axis with Linear Motors

36,000 rpm HSK E50 Spindle

100 m/min Linear Speed (3937 in/min)

Blum Laser Tool Measurement​

M&H In-Process Touch Probe​

120 Tools

Integrated into Linear Robotic Cell

GFMS System 3R Transformer

The 6-axis robot solution covers applications in terms of transfer weight from 70-700 kg radial reach up to 3 400 mm and complexed transfer movements and parts handling. It supports 5 tooling system in the magazine. There are 20 different tooling systems which can be prepared for in the magazine. The Transformer 6-axis robot can serve all technologies like EDM, WEDM, Milling, Laser and Grinders.

Features:

Modern technology and smart technical solutions using standardised modules ensure cost-effective yet flexible automation.

As with all System 3R products, its open architecture allows it to interconnect and serve different machines.

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Multiple Loading Station

This addition to the cell is important for what automation process to be efficient. The multiple loading station is used for loading and unloading without the need to stop the automation cell.

Features:

The station is equipped with ID antennas and presence sensors.

It can be configured to meet the requirements of tooling type and part sizes

Zeiss GageMax CMM

Our ZEISS GageMax Shop Floor CMM is integrated directly into our robotic production cell for un-manned 24/7 production monitoring and optimization.

Features:

Travel (X,Y,Z): 750 x 500 x 500mm

Acuracy: 1.9 + L/300 µm

Three-sided loading and operation

Temperature stability from +15 ºC to +40 ºC

Compact dimensions, large measuring space

Movable with a forklift

Ram made of temperature-stable carbon-fiber

Includes stylus rack with 4 slots

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Check Out The Production cell in Action!

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(Video of cell working in Action)